Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

Note:

If the radiator is leaky, replace it. Refer to Radiator Replacement.

Pressure test the cooling system. Refer to Cooling System Leak Testing.

Grind the fracture surface (1) with a proper tool.
Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.

Install the new radiator mounting pin (2).

Install the nut (3).

Note:

The bolt should not be longer than 35 mm (1.38 in)

Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

Tighten the bolt 5 Y (44 lb in)

Radiator Inlet Hose Replacement (LUV)

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Radiator Outlet Hose Replacement (LDE LUW)

Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

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Sedan Taillamp Shown, Hatchback Taillamp Similar Back-up Lamp Turn Signal Lamp Stop Lamp/Taillamp Sidemarker Lamp To replace one of these bulbs: Open the trunk. Remove the two screws, which secure the taillamp assembly. Remove the taillamp assembly by pulling it straight ...

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