Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

Note:

If the radiator is leaky, replace it. Refer to Radiator Replacement.

Pressure test the cooling system. Refer to Cooling System Leak Testing.

Grind the fracture surface (1) with a proper tool.
Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.

Install the new radiator mounting pin (2).

Install the nut (3).

Note:

The bolt should not be longer than 35 mm (1.38 in)

Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

Tighten the bolt 5 Y (44 lb in)

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