Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rail Dust Damage Repair

Warning:

Refer to Eye Protection Warning.

Note:

If rail dust has penetrated into the basecoat, the panel requires refinishing. Ensure all the rail dust has been removed prior to refinishing or the rust spots will return.

Rail dust damage comes from the tiny iron particles produced from the friction between the train wheels and the track. It can also be deposited on vehicles if stored near any operation producing iron dust (i.e., steel ore yards). This dust can either lay on top of, or embed into the paint surface. It is usually diagnosed as bumps in the paint surface or rust colored spots in the paint.

  1. Move the vehicle to a cool shaded area and ensure the vehicle surfaces are cool during the removal process.
  2. Thoroughly wash the repair area with a GM approved Liquid Wash and Wax kit
  3. Wipe the area dry.
  4. Clean the affected area with silicone, wax and grease remover.
  5. Perform the removal process according to the manufacturer's directions of the type of repair material used (Gel Type Oxalic Acid or Clay Type Non-Acid Based). If, upon inspection, some particles are still present, the process may be repeated. If the damage has been repaired, complete the repair to the entire panel.
  6. Polish the entire panel after the removal process. If small pits remain in the clearcoat after all of the damage has been repaired, refer to Clearcoat Repair without Repainting.
Radiator Grille Emblem/Nameplate Replacement
Radiator Grille Emblem/Nameplate Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to ...

Front Grille
...

Other materials:

Distracted Driving
Distraction comes in many forms and can take your focus from the task of driving. Exercise good judgment and do not let other activities divert your attention away from the road. Many local governments have enacted laws regarding driver distraction. Become familiar with the local laws in your ...

Instrument Panel Lower Trim Pad Cover Replacement (Without AAL)
Instrument Panel Lower Trim Pad Cover Replacement Callout Component Name 1 Instrument Panel Lower Trim Pad Fastener (Qty:?€‰2) Caution: Refer to Fastener Caution. 2 Instrumen ...

Front Side Door Opening Floor Carpet Retainer Replacement
Front Side Door Opening Floor Carpet Retainer Replacement Callout Component Name 1 Front Side Door Opening Floor Carpet Retainer Retainer 2 Front Side Door Opening Floor Carpet Retainer Clip ...

© 2014-2026 Copyright www.csmans.com
 
0.0082