Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Starter Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Starting System / Starter Replacement (LUV)

Removal Procedure
  1. Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. If equipped with a front suspension skid plate, remove the drivetrain and suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  4. Remove the battery positive cable fastener (2) and the battery positive cable terminal (1), from the starter solenoid.
  5. Remove the starter battery positive fastener (3) and the positive terminal (4), from the starter solenoid.
  6. Remove the battery negative cable fastener (5) and the battery negative ground terminal (6), from the starter mounting stud.

  7. Remove the starter mounting fasteners (1) and remove the starter from the vehicle.
Installation Procedure

    Install the starter (2).
  1. Install the starter (2).

    2. Caution:

    Refer to  Fastener Caution.

  2. Install the starter fasteners (1) and tighten to  25 Y (18 lb ft)

    .



  3. Install the ground cable (6).
  4. Install the ground cable fastener (5) and tighten to  12.5 Y (111 lb in)

    .

  5. Install the starter positive cable (4) to starter.
  6. Install the starter positive cable fastener (3) and tighten to  12.5 Y (111 lb in)

    .

  7. Install the battery positive cable terminal (1).
  8. Install the battery positive cable fastener (2) and tighten to  12.5 Y (111 lb in)

    .

  9. Install the drivetrain and suspension skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  10. Lower the vehicle.
  11. Connect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
Starter Removal
Remove the upper starter bolt (2) and if equipped the washer (1). Remove the lower starter bolt stud (3) and if equipped the washer. Remove the starter (4). ...

Starter Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Special Tools
Illustration Tool Number/ Description CH 28662 J 28662 Brake Pedal Effort Gauge CH 29532 J 29532 Diaphragm Pressure Bleeder CH̴ ...

Special Tools
Illustration Tool Number/ Description CH-161-B DT-161-B KM-161-B J-22888-20A Bearing Puller CH-804 CH-49692 MKM-804 Tensioner CH-39570 J-39570 ...

Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4). Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5). Caution: Refer to  Fastener Caution. Install the 2 multiport fuel in ...

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