Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Synchronizers Disassemble

1st/2nd Gear Synchronizer

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    Note:

    When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.

  1. Remove the 1st/2nd gear synchronizer hub (2) from the 1st/2nd gear synchronizer sleeve (3).
  2. Remove the synchronizer inserts (1) from the 1st/2nd gear synchronizer hub (2).
3rd/4th Gear Synchronizer

    Remove the 3rd/4th gear synchronizer hub (2) from
  1. Remove the 3rd/4th gear synchronizer hub (2) from the 3rd/4th gear synchronizer sleeve (3).
  2. Remove the synchronizer inserts (1) from the 3rd/4th gear synchronizer hub (2).
5th Gear Synchronizer

    Remove the 5th gear synchronizer hub (3) from the
  1. Remove the 5th gear synchronizer hub (3) from the 5th gear synchronizer sleeve (2).
  2. Remove the synchronizer inserts (1) from the 5th gear synchronizer hub (3).
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order that they are removed. Mark the parts to ensure the correct position for inspection and assembly. Clean all ...

Transmission Shifter Mechanism
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Other materials:

OnStar Additional Information
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Replacing Safety Belt System Parts after a Crash
Warning: A crash can damage the safety belt system in the vehicle. A damaged safety belt system may not properly protect the person using it, resulting in serious injury or even death in a crash. To help make sure the safety belt systems are working properly after a crash, have them insp ...

Steering Linkage Outer Tie Rod Inspection
Special Tools GE-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Note: This inspection procedure does not supersede local government required inspections that have more stringent requirements. Inspect the outer tie rod seal. If the outer tie rod ...

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