Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Throttle Body Assembly Replacement

Removal Procedure
  1. Disconnect the throttle body wiring harness connector.
  2. Remove the charge air cooler outlet air hose from the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement.


  3. Remove the 4 throttle body fasteners (3).
  4. Remove the throttle body (2) along with the throttle body seal ring (1).
Installation Procedure

    Install the throttle fasteners (2) along with a NEW
  1. Install the throttle fasteners (2) along with a NEW throttle body seal ring (1).
  2. Caution:

    Refer to Fastener Caution.

  3. Install the 4 throttle body fastener (3) and tighten to  8 Y (71 lb in)

    .

  4. Install the charge air cooler outlet air hose to the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement.
  5. Connect the throttle body wiring harness connector.
Throttle Body Assembly Removal
Remove the 4 throttle body bolts (2). Remove the throttle body (1). Remove the throttle body seal. ...

Throttle Body Heater Inlet Hose Replacement (LUW)
Throttle Body Heater Inlet Hose Replacement Callout Component Name Preliminary Procedure Remove the air cleaner outlet duct. Refer ...

Other materials:

Front Side Door Window Switch Bezel Replacement (Left Side)
Front Side Door Window Switch Bezel Replacement Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement. 1 Front Side Door Window S ...

Crankshaft Balancer Replacement
Special Tools EN-470–B Angular Torque Wrench EN-49979 Crankshaft Shock Mount Retainer For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove front wheelhouse liner exten ...

Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the connecting rod bearing cover (1). Remove the 4 connecting rod bearing caps bol ...

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