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Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Information / Water Outlet Replacement (LUV)

Removal Procedure
  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.


  2. Remove the following:
  • Engine coolant air bleed hose (1)
  • Engine coolant temperature sensor (2) and connector clip (3)
  • Heated oxygen sensor connector (4)
Remove the heater outlet hose (1) and the heater inlet hose (2).
  • Remove the heater outlet hose (1) and the heater inlet hose (2).

  • Remove the water outlet bolts (1) and discard the water outlet seal (2).
  • Remove the water outlet (3).
    • Installation Procedure
    1. Clean the sealing surfaces.

    2. Install the water outlet (3) and a NEW water outlet seal (2).

      3. Caution:

      Refer to Fastener Caution.

    3. Install the water outlet bolts (1) and tighten to 8 Y (71 lb in)

      .



    4. Install the heater outlet hose (1) and the heater inlet hose (2).

    5. Connect the following:
    • Engine coolant temperature sensor (2) and connector clip (3)
    • Heated oxygen sensor connector (4)
    • Engine coolant air bleed hose connector (1)
  • Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  • Start the engine and check for coolant leaks.
    • Water Outlet Removal
    Remove the 3 water outlet bolts (3). Remove the water outlet (2) and the water outlet seal ring (1). ...

    Coolant Pump
    ...

    Other materials:

    Ignition Positions
    The ignition switch has four different positions. To shift out of P (Park), the ignition must be in ON/RUN and the regular brake pedal applied. 1 (STOPPING THE ENGINE/LOCK/ OFF): When the vehicle is stopped, turn the ignition switch to LOCK/ OFF to turn the engine off. This position locks t ...

    Mirror Adjustment
    Exterior Mirrors Manual Outside Mirrors Move the control up, down, or side to side to adjust the mirror. See Manual Mirrors. Power Outside Mirrors For vehicles with power outside mirrors: Select the mirror by moving the selector switch to L for the driver s ...

    Valve Lifter Replacement
    Special Tools EN-845 Suction Device For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the camshaft. Refer to Camshaft Replacement. Note: Mark the assignments. Remove the valve lifter (1) use the EN-845 suction device ...

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