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Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Information / Water Outlet Replacement (LUV)

Removal Procedure
  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.


  2. Remove the following:
  • Engine coolant air bleed hose (1)
  • Engine coolant temperature sensor (2) and connector clip (3)
  • Heated oxygen sensor connector (4)
Remove the heater outlet hose (1) and the heater inlet hose (2).
  • Remove the heater outlet hose (1) and the heater inlet hose (2).

  • Remove the water outlet bolts (1) and discard the water outlet seal (2).
  • Remove the water outlet (3).
    • Installation Procedure
    1. Clean the sealing surfaces.

    2. Install the water outlet (3) and a NEW water outlet seal (2).

      3. Caution:

      Refer to Fastener Caution.

    3. Install the water outlet bolts (1) and tighten to 8 Y (71 lb in)

      .



    4. Install the heater outlet hose (1) and the heater inlet hose (2).

    5. Connect the following:
    • Engine coolant temperature sensor (2) and connector clip (3)
    • Heated oxygen sensor connector (4)
    • Engine coolant air bleed hose connector (1)
  • Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  • Start the engine and check for coolant leaks.
    • Water Outlet Removal
    Remove the 3 water outlet bolts (3). Remove the water outlet (2) and the water outlet seal ring (1). ...

    Coolant Pump
    ...

    Other materials:

    Engine Compartment Overview
    1.4L L4 Engine 1. Engine Air Cleaner/Filter. 2. Engine Oil Dipstick. See Engine Oil. 3. Engine Cooling Fan (Out of View). See Cooling System. 4. Engine Oil Fill Cap. See Engine Oil. 5. Engine Coolant Surge Tank and Pressure Cap. See Cooling System. 6. Brake/Clutch Fluid Reservoir. See Brakes ...

    Hood Ajar Indicator Description and Operation
    Hood Ajar Switch The body control module (BCM) applies B+ to the hood ajar signal circuit and monitors the voltage to determine the position of the hood. When the hood is closed, the switch is open and voltage remains high. When the hood is open, the switch is closed and the voltag ...

    Sunroof Air Deflector Replacement
    Sunroof Air Deflector Replacement Callout Component Name Preliminary Procedure Remove the sunroof module. Refer to Sunroof Module Assembly Replacement. 1 Sunroof Air Deflector Tip: Cycle ...

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