Chevrolet Sonic Repair Manual: Air Conditioning Evaporator Core Replacement

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Evaporator Core Replacement

Air Conditioning Evaporator Core Replacement
Callout	Component Name
Preliminary Procedure Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Remove HVAC module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal and Installation. Remove air inlet assembly Refer to Air Inlet Assembly Replacement
1	Upper Heater and Air Conditioning Evaporator Case Fasteners (Qty: 9) Caution: Refer to Fastener Caution.
2	Upper Heater and Air Conditioning Evaporator Case Assembly
3	Evaporator Core Assembly

Air Conditioning Condenser Replacement (LUV)

Air Conditioning Condenser Replacement Callout Component Name Preliminary Procedure Drain the refrigerant. Refer to Refrigerant Rec ...

Air Conditioning Evaporator Hose Assembly Replacement

Air Conditioning Evaporator Hose Assembly Replacement Callout Component Name 1 Air Conditioning Evaporator Hose Assembly ...

Other materials:

Exhaust Manifold Cleaning and Inspection
Clean the exhaust manifold (1) in solvent. Warning: Wear safety glasses in order to avoid eye damage. Dry the exhaust manifold (1) with compressed air. An exhaust manifold leak or damage may cause an exhaust leak and may effect OBD II system perf ...

Intake Manifold Installation (1.6L LDE)
Clean the sealing surfaces. Insert the NEW gasket. Caution: Refer to Fastener Caution. Install the intake manifold (2) and the 7 intake manifold bolts (1) and tighten to 20 Y (15 lb ft). Install the intake manifold supp ...

Manual Shift Shaft Seal Removal
Manual Shift Shaft Seal Removal Callout Component Name 1 Manual Shift Shaft Seal Note: Use the DT-45201 seal remover to remove the seal to prevent damage to the case surface. Special Tools DT-452 ...

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