Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?E#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014 bushing
driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using the R-0407009
driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using the R-0407010
driver (2) and the R-0007761 handle (1).
Note:
Align the tabs on the clutch yoke shaft bushings to the
slots in the clutch and differential housing.
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
Caution:
Refer to Fastener Caution.
- Install the clutch release bearing collar bolt (1) and tighten to 5 Y
(44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3) using the S-9707500
seal installer (2) and the R-0007761 handle (1).
- Install the transmission magnet (1). Tighten to 4 Y (35.4 lb in) plus
45° plus an additional 90°
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y (44 lb in)
.
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Rem ...
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Center Pillar Reinforcement Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Glass and Sheet Metal Handling Warning.
Note: The center pillar upper stiffener is made of Dual Phase
Steel and should be replaced only at ...
Engine Oil Cooler Removal
Remove the oil cooler coolant outlet hose clamp (1).
Remove the oil cooler coolant outlet hose (2) from engine coolant thermostat
housing.
Remove the oil cooler coolant inlet hose clamp (3).
Remove the oil cooler coolant inlet hose (4) from water outlet. ...
Transmission Control Replacement
Removal Procedure
Remove the floor console. Refer to
Front Floor Console Replacement.
Lift both cable adjustment retainers (1), one for
each cable, to release the shift lever and selector lever cable.
.1
Pull the shift lever and selector lever cable ret ...
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