Chevrolet Sonic Repair Manual: Differential Case Disassemble
Special Tools
- 6-9607346 Sensor Ring Gear Puller
- J-810704 Steering Column Center Bar Puller
- J-810721 Axle Shaft Seal Remover Support Base
- R-0006749 Support Base
- R-0407011 Bearing Race Remover
- R-0007761 Universal Handle for Pullers and Installers
- S-9407195 Pinion Gear Case Bearing Installer
- T-9804678 Speed Sensor Reluctor Wheel Remover
For equivalent regional tools, refer to Special Tools.
- Remove the front wheel drive shaft oil seal (1) from the front differential
bearing adjuster (2).
Note:
Do not interchange outer and inner races respectively when
re-using tapered roller bearings.
- Remove the front differential bearing race (1) from the front differential
bearing adjuster using the R-0007761 handle (2), R-0407011 remover
(3), and the J-810721 support base (4).
- Remove the ring front wheel speed sensor reluctor wheel (1) using the
6-9607346 puller (2), S-9407195 installer (3), and the T-9804678
remover (4).
- Remove the front differential bearing assemblies (3) using the J-810704
puller (1) and R-0006749 support base (2) .
- Place a mark (3) on the differential and the differential ring gear for
realigning parts during assembly in case both components are reused.
- Remove the front differential ring gear bolts (1) and the front differential
ring gear (2).
- Remove the pinion gear shaft retaining washers (1) and the front differential
pinion gear shaft (2).
- Remove the front differential pinion gears (3) and side gears (4).
- Remove the front differential pinion and side gear thrust washer (5).
Special Tools
J-810721 Axle Shaft Seal Remover Support Base
R-0407011 Bearing Race Remover
R-0407012 Differential Carrier Cone Bearing Cap Driver
R-0007761 Universal Handle for Pullers and ...
Special Tools
R-0007761 Universal Handle for Pullers and Installers
R-0407009 Countershaft Front Bearing Driver
R-0407010 Input Shaft Needle Bearing Puller and Driver
R-0407014 Gearshift De ...
Other materials:
Front Side Door Window Weatherstrip Replacement
Front Side Door Window Weatherstrip Replacement
Callout
Component Name
Preliminary Procedures
Remove front side door trim panel. Refer to Front Side Door Trim
Replacement.
Remove the outside rearview mirror. Refer to Outs ...
Intake Camshaft Replacement
Removal Procedure
Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake
and Exhaust Sprocket Replacement.
Remove the camshaft bearing cap bolts in sequence shown. Ensure to remove
the bolts one turn at a time until there is no spring tension p ...
Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
\i
Disconnect the shift lever and selector cable ends (1)
from the transmission shift lever and selector levers.
Pull the cable retainers (2) to release the shift
leve ...
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