Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Coolant Thermostat Housing Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Thermostat / Engine Coolant Thermostat Housing Installation

    Caution:

    Refer to Engine Coolant Thermostat Housing Caution.

  1. Clean sealing surface.
  2. Install a NEW engine coolant thermostat housing seal.

  3. Install the engine coolant thermostat housing (2).
  4. Caution:

    Refer to Fastener Caution.

    Note:

    Screw in the 4 bolts until the engine coolant thermostat housing is in contact with the cylinder head.

  5. Install the 4 engine coolant thermostat housing bolts (3) and tighten to 2 Y (18 lb in)

    .



  6. Caution:

    Following the proper fastener tightening sequence and torque is essential. Failure to do so may fracture the thermostat housing.

  7. Tighten the 4 engine coolant thermostat housing bolts to 8 Y (71 lb in)

    in sequence (1?E?E?E).



  8. Install the engine coolant thermostat housing retainer (1).
  9. Install the engine coolant thermostat housing retainer nut (4) and tighten to 6 Y (53 lb in)

    .

Engine Coolant Thermostat Replacement (LUW)
Removal Procedure Warning: Refer to Battery Disconnect Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. D ...

Radiator
...

Other materials:

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Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the radiator inlet hose clamp (1) at the engine using BO-38185 ...

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