Chevrolet Sonic Repair Manual: Engine Flywheel Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Replacement

Engine Flywheel Replacement
Callout	Component Name
Preliminary Procedure Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement. Special Tools EN-652 Flywheel Holder EN-45059 Torque Angle Sensor Kit For equivalent regional tools. Refer to Special Tools.
1	Flywheel Fastener (Qty: 6) Caution: Refer to Fastener Caution. Procedure Discard the flywheel fastener and use a NEW fastener for installation. Tighten First pass to 35 Y (26 lb ft) Second pass to additional 30°. Final pass to an additional 15°.
2	Flywheel Procedure Inspect the engine flywheel for the following: Stress cracks around the engine flywheel. Cracks at welded areas that retain the ring gear onto the engine flywheel. Damaged or missing ring gear teeth. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove an ...

Engine Identification

Engine Number Note: The engine identification number must be stamped to the cylinder block in case of engine replacement. The engine number is stamped to the engine blockR ...

Other materials:

Inflatable Restraint Module Handling and Scrapping
Special Tools EL-38826 SIR Deployment Harness EL-39401-B SIR Deployment Fixture For equivalent regional tools, refer to Special Tools. Live and Undeployed Air Bag Warning: Refer to SIR Inflator Module Handling and Storage Warning. Take special care when handling or s ...

Front Wheel Drive Shaft Seal Replacement - Case Side
Front Wheel Drive Shaft Seal Replacement - Case Side Callout Component Name 1 Front Wheel Drive Shaft Oil Seal Special Tools DT-23129 Universal Seal Remover DT-47790 Seal Installer GE-6125-1B Slide Hamme ...

Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)
Table 1: 1??? Clutch Piston Installation Table 2: Low and Reverse Clutch Piston Installation 1??? Clutch Piston Installation 1??? Clutch Piston Installation Callout Component Name ...

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