Chevrolet Sonic Repair Manual: Engine Oil Cooler Housing Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Lubrication / Information / Engine Oil Cooler Housing Replacement

Removal Procedure

Drain the engine coolant. Refer to Cooling System Draining and Filling.
Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.

Remove the exhaust manifold. Refer to Exhaust Manifold with Catalytic Converter Replacement.

Remove the coolant pipe bolts (1) from the engine coolant distributor case .
Remove the coolant pipe bolts (2) from the engine front cover.
Remove the oil cooler tightening bolts (3).

Remove the heat exchanger (4) with the gasket.

Installation Procedure

Caution:

Refer to Fastener Caution.

Note:

Check for damage or leakage on the oil cooler gaskets. If damage or leakage, replace the related gasket with a new one.

Install the heat exchanger (4) with the gasket to the oil cooler housing.
Tighten

Tighten the heat exchanger bolts to 8 Y (70.8 lb in).

Insert the coolant pipes to the oil cooler housing with the gasket.
Install the oil cooler tightening bolts (3).
Tighten

Tighten the oil cooler tightening bolts to 25 Y (18 lb ft).
Install the coolant pipe bolts (2) to the engine front cover.
Tighten

Tighten the coolant pipe bolts to 8 Y (71 lb in).
Install the coolant pipe bolts (1) to the engine coolant distributor case.
Tighten

Tighten the coolant pipe bolts to 8 Y (71 lb in).

Install the exhaust manifold. Refer to Exhaust Manifold with Catalytic Converter Replacement.
Refill the engine oil. Refer to Engine Oil and Oil Filter Replacement.
Refill the engine coolant. Refer to Cooling System Draining and Filling.

Engine Oil Cooler Housing Removal

Remove the 2 engine oil cooler pipe bolts (1). Remove the oil cooler pipe (2). h.\.\,.\\..,v:..// Remove the 5 engine oil cooler housing bolts (2 ...

Engine Oil Cooler Inlet Pipe Replacement (LUW)

Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with C ...

Other materials:

Driver Information Center (DIC)
The DIC display is in the instrument cluster. It shows the status of many vehicle systems. The controls for the DIC are on the turn signal lever. 1. SET/CLR: Press to set or clear the menu item displayed. 2. : Turn the band to scroll through the menu items. 3. MENU: Press to display the DI ...

Personalization Menu (Radio without Touchscreen)
Use the audio system controls to access the personalization menus for customizing vehicle features. The following are all possible personalization features. Depending on the vehicle, some may not be available. CONFIG (Configuration): Press to access the Configuration Settings menu. MENU/TUNE: ...

Instrument Panel Center Air Outlet Replacement
Instrument Panel Center Air Outlet Replacement Callout Component Name Preliminary Procedure Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement. 1 In ...

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