Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation



    Note:

    Lubricate the oil cooler seal (8) with clean engine oil.

  1. Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
  2. Install the 3 oil cooler bolts (5) and tighten to  10 Y (89 lb in)

    .

  3. Install the oil cooler coolant outlet pipe bolt (7) and tighten to  10 Y (89 lb in)

    .

  4. Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
  5. Install the oil cooler coolant outlet hose clamp (1).
  6. Install the oil cooler coolant inlet hose (4) to the water outlet.
  7. Install the oil cooler coolant inlet hose clamp (3).
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with C ...

Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling S ...

Other materials:

Heater and Air Conditioning Evaporator Case Replacement
Air Conditioning (A/C) Evaporator Case Assembly Replacement Callout Component Name Preliminary Procedure Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Remove HVAC module. Refer to Hea ...

Generator Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the drive belt. Refer to Drive Belt Replacement. Remove t ...

Clutch Actuator Cylinder Front Pipe Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch actuator cylinder front pipe from the 2 retainers (1). Remove the retaining ...

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