Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Wheel Drive Shaft Outer Joint and Boot Replacement

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Driveshafts / Front Wheel Drive Shaft Outer Joint and Boot Replacement

Special Tools

DT-35910 Drive Axle Boot Clamp Pliers

For equivalent regional tools, refer to Special Tools

Disassemble Procedure
  1. Remove the wheel drive shaft from the vehicle. Refer to Front Wheel Drive Shaft Replacement.


  2. Install the drive axle shaft (1) in a soft jawed vice.

  3. Caution:

    Do not cut through the wheel drive shaft inboard or outboard boot during service. Cutting through the boot may damage the sealing surface of the housing and the tripot or the constant velocity joint bushing. Damage to the sealing surface may lead to water and dirt intrusion and premature wear of the constant velocity joint.

  4. Using a pair of side cutters, remove the outer boot clamp (1) and the inner boot clamp (2).
  5. Discard the boot clamps (1) and (2). Use NEW clamps only.

  6. Remove the CV joint (2) from the wheel drive shaft (1) while tapping the inner race (3) using a bronze bar and a hammer.

  7. Using the appropriate tool, remove and discard the retaining clip.

  8. Remove the boot (1) from the wheel drive shaft (2).
  9. Inspect the outer CV joint for damage and wear. Refer to Wheel Drive Shaft Outer Joint Inspection.
Assemble Procedure

    Position the boot (1) on the wheel drive shaft (2).
  1. Position the boot (1) on the wheel drive shaft (2).

  2. Using the appropriate tool, install the NEW retaining clip.

  3. Ensure that the boot (1)  is properly seated in the grooved (2) wheel drive shaft (3).

  4. Place approximately half the lubricant from the service kit inside the outboard boot and pack the CV joint with the remaining lubricant.

  5. Using a block of wood and a hammer, install the CV joint (1) on the wheel drive shaft.

  6. Install the inner boot clamp (2) and the outer boot clamp (1).

  7. Note:

    Ensure that the boot clamp is properly positioned around the entire circumference of the boot.

  8. Using the DT-35910 pliers and a torque or ratchet wrench and breaker bar (1), close the boot clamp (2) until the gap (3) measures 1.9 mm (0.07 in)

    .



  9. Using the DT-35910 pliers and a torque or ratchet wrench (2) and breaker bar (3), close the boot clamp (1) until the gap (4) measures 1.7 mm (0.06 in)

    .

  10. Distribute the lubricant within the outer CV joint by moving it in a circular motion at least four to five times.
  11. Remove the wheel drive shaft from the bench vise.
  12. Install the wheel drive shaft assembly. Refer to Front Wheel Drive Shaft Replacement.
Front Wheel Drive Shaft Inner Joint and Boot Replacement
Special Tools DT-35910 Drive Axle Boot Clamp Pliers For equivalent regional tools, refer to Special Tools. Disassemble Procedure Note: There are types of inner joints available. If ...

Front Wheel Drive Shaft Replacement
Special Tools J-45859 Axle Remover For regional equivalent tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. ...

Other materials:

Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Special Tools EL-49642 SPS Programming Support Tool For equivalent regional tools, refer to Special Tools. Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration ...

Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
Special Tools DT-41229 Manual Shaft Pin Installer DT-48550 Detent Lever Pin Remover For equivalent regional tools, refer to Special Tools. Removal Procedure Disconnect the transmission range selector lever cable terminal (1) from the transmission manual shi ...

Clutch and Differential Housing Assemble
Special Tools R-0007761 Universal Handle for Pullers and Installers R-0407009 Countershaft Front Bearing Driver R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407014 Gearshift Device Bushing Driver ?#8201;Use with R-0007761 S-9707500 Axle Shaft Seal Installer For ...

В© 2014-2024 Copyright www.csmans.com
 
0.0072