Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Input, Reaction, and Output Carrier Assemble (Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Input, Reaction, and Output Carrier Assemble (Gen 2)



Input, Reaction, and Output Carrier Assemble

Callout

Component Name

1

3? Reverse and 4?? Clutch Housing Assembly

2

Reaction Carrier Sun Gear Thrust Bearing

3

Reaction Carrier Sun Gear Assembly

4

Reaction Carrier Assembly

Note:

Starting in 2012, all 6T30/40/45/50 models have 3 pinion reaction carriers. The 3 pinion reaction carriers are back serviceable for all models.

Original Configuration:

  • The 6T30 and 6T40 had 3 pinions.
  • The 6T45 and 6T50 had 4 pinions.

5

Input Carrier Thrust Bearing Assembly

6

Input Sun Gear Thrust Bearing Assembly

7

Input Carrier Assembly

Note:

  • The 6T30 and 6T40 have 4 pinions.
  • The 6T45 and 6T50 have 5 pinions.

8

Input Sun Gear

9

Input Sun Gear Thrust Bearing Assembly

10

Output Carrier Thrust Bearing Assembly

11

Output Carrier Assembly

Note:

  • The 6T30 and 6T40 have 4 pinions.
  • The 6T45 and 6T50 have 5 pinions.

12

2? Clutch Plate Assembly (Qty: 2) - Model Dependent

Note:

  • Begin with the clutch plate assembly and alternate with the clutch plate.
  • The number of grooves in the clutch plate friction material varies depending on model.

13

2? Clutch Plate (Qty: 1)

Note:

Only install one 2? Clutch Plate at this time. The remaining clutch plate is installed into the case.

Input, Reaction, and Output Carrier Assemble (Gen 1)
Input, Reaction, and Output Carrier Assemble Callout Component Name 1 3? Reverse and 4?? Clutch Housing Assembly ...

Input, Reaction, and Output Carrier Disassemble
Input, Reaction, and Output Carrier Disassemble Callout Component Name 1 Output Carrier Assembly Note: ...

Other materials:

Lubrication Description
Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other moving parts are lubricated by gravity flow or splash. Oil enters the rotor type oil pump (10) ...

Engine Coolant Thermostat Housing Installation
Caution: Refer to Engine Coolant Thermostat Housing Caution. Clean sealing surface. Install a NEW engine coolant thermostat housing seal. Install the engine coolant thermostat housing (2). Caution: Refer to Fastener Caution. Note: Screw in the 4  ...

Crankshaft Balancer Installation
Special Tools EN-470–B Angular Torque Wrench EN-956?E Extension EN-49979 Crankshaft Shock Mount Retainer For equivalent regional tools, refer to Special Tools. Note: The crankshaft balancer flange must fit to the hexagon of the oil pump rotor (2) and to the two ...

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