Chevrolet Sonic Repair Manual: Liftgate Adjustment

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Trunklid/Tailgate/Cargo Doors / Liftgate Adjustment

Liftgate Adjustment
Callout	Component Name
1	Liftgate Caution: Refer to Fastener Caution. Procedure Loosen the 4 liftgate hinge bolts to adjust the liftgate. Adjust the liftgate in order to obtain an even gap between the liftgate and the roof, the quarter outer panel, the tail lamp and rear bumper fascia and so that the liftgate is flush with the roof, the quarter outer panel, the tail lamp and rear bumper fascia. Adjustment: Liftgate to roof?€‰(a) 5.5?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.22?€‰in?€‰?±?€‰0.04?€‰in) Liftgate to quarter outer panel?€‰(b) 4.0?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.16?€‰in?€‰?±?€‰0.04?€‰in) Liftgate to tail lamp?€‰(c) 3.5?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.14?€‰in?€‰?±?€‰0.04?€‰in) Liftgate to rear bumper fascia?€‰(d) 5.0?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.20?€‰in?€‰?±?€‰0.04?€‰in) Tighten 22?€‰Y (16?€‰lb?€‰ft)

Adhesive Installation of Liftgate Windows

Warning: Refer to Glass and Sheet Metal Handling Warning. Use a urethane adhesive systems which meet GM Specification GM?€‰3651G. Remove all mounds or loose pieces of urethane ad ...

Liftgate Assist Rod Caution

Caution: Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will resul ...

Other materials:

Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). Caution: Refer to Fastener Caution. Install the 2 multiport fuel injection fue ...

Valve Stem Oil Seal and Valve Spring Replacement
Special Tools 207649 Rod Hairpin Clips 547324 Flange Screws EN-840 Pliers / Remover EN-958 Installer EN-45059 Angle Meter EN-50717 Kit J-43649?E Rods For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the spark plugs. Refer to Spark ...

Special Tools
Illustration Tool Number/Description 3-0207944 Main Shaft Tapered Bearing Insert Tool 39506289 Universal Adapter, 2.5L HST Engine 69604356 Gear Pullers ...

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