Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Main Shaft Disassemble (Gen 2)

Special Tools

69604356 Gear Pullers

For equivalent regional tools, refer to Special Tools.


    Remove the 1st gear thrust washer (1) and the 1st gear (2)
  1. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 pullersand a hydraulic press.

  2. ii
  3. Remove the following components:

  • Remove and discard the 1st/2nd gear synchronizer assembly retaining ring (1).

  • Remove the 1st/2nd gear synchronizer assembly (1) and 2nd gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.


  • Separate the following components:

  • Remove the following components:

  • Remove and discard the 3rd/4th gear synchronizer assembly retaining ring (1) and the 3rd/4th gear synchronizer assembly thrust washer (2).

  • Remove the 3rd/4th gear synchronizer assembly (1) and the 4th gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.


  • Separate the following components:

  • Remove the 4th gear bearing assembly (1).
  • Main Shaft Disassemble (Gen 1)
    Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st ...

    Manual Transmission Shift Lever Cable Adjustment
    Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. ...

    Other materials:

    How to Identify Plastic Parts
    saepvcsae Plastic parts can be identified by the SAE code, which is usually found on the rear of the part, and/or by the characteristics of the plastic. Knowing the type of plastic aids in selecting the proper repair materials and in selecting the proper repair procedure. Look for the SAE ...

    Instrument Panel Lower Intermediate Reinforcement Replacement
    Instrument Panel Lower Intermediate Reinforcement Replacement Callout Component Name Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling. Remove the passenger inflatable restraint instrument ...

    Radiator Outlet Hose Replacement (LUV)
    \\ Radiator Outlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet ...

    В© 2014-2025 Copyright www.csmans.com
     
    0.0076