Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement



Rear Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.

1

Rear Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

3

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

4

Rear Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment.
  3. Rear door adjustment. Refer to Rear Side Door Adjustment.
Rear Side Door Outer Panel Replacement
Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement
Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

Rear Safety Belt Comfort Guides
Rear safety belt comfort guides may provide added safety belt comfort for older children who have outgrown booster seats and for some adults. When installed on a shoulder belt, the comfort guide positions the shoulder belt away from the neck and head. Safety belt comfort guides are available ...

Rear Compartment Courtesy Lamp Replacement (Sedan)
Rear Compartment Courtesy Lamp Replacement Callout Component Name 1 Rear Compartment Courtesy Lamp Assembly Procedure Use the appropriate trim tool in order to release the lamp assembly from the rear quarter ...

Windshield Upper Reveal Molding Replacement
Windshield Upper Reveal Molding Replacement Callout Component Name Preliminary Procedures Remove the windshield to replace the reveal molding. Refer to Windshield Replacement. 1 Windshield Revea ...

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