Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement

Rear Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.
1	Rear Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
3	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
4	Rear Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment. Rear door adjustment. Refer to Rear Side Door Adjustment.

Rear Side Door Outer Panel Replacement

Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement

Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

Heater Core Replacement
Heater Core Replacement Callout Component Name Preliminary Procedures Remove the Heater and Air Conditioning Evaporator and Blower Module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal and Inst ...

Engine Coolant Thermostat Housing Replacement (LUW)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Drain the cooling system. Refer to Cooling System Draining and Filling. Disconnect the engine harness conn ...

Intake Manifold Installation (1.8L LUW and LWE)
Clean the sealing surfaces. Install 4 NEW gaskets. Caution: Refer to Fastener Caution. Install the intake manifold (2) and the 7 intake manifold bolts (1) and tighten to 20 Y (15 lb ft). Install the intake m ...

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