Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement



Rear Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.

1

Rear Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

3

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

4

Rear Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment.
  3. Rear door adjustment. Refer to Rear Side Door Adjustment.
Rear Side Door Outer Panel Replacement
Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement
Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

SIR Inflator Module Handling and Storage Warning
Warning: When carrying an undeployed inflator module: Do not carry the inflator module by the wires or connector. Make sure the air bag opening points away from you. When storing an undeployed inflator module: Make sure the air bag opening points away from the surface o ...

Engine Flywheel Replacement
Engine Flywheel Replacement Callout Component Name Preliminary Procedure Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement. Special Tools EN-652 Flywheel Holder ...

Fluid Passages (Gen 1)
Figure 1: Case - Control Valve Body Side (Left) Figure 2: Case - Pump Side (Back) Figure 3: Control Valve Body - Case Side (Left) Figure 4: Control Valve Body - Channel Plate Side (Right - No Valves) Figure 5: Pump Body - Pump Cove ...

© 2014-2026 Copyright www.csmans.com
 
0.0072