Chevrolet Sonic Repair Manual: Stationary Window Waterleak Repair
Warning:
If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be replaced. The SDM could be activated when powered, which could cause deployment of the air bag(s) and result in personal injury. Before attempting these procedures, the SIR system must be disabled. Refer to Disabling the SIR System.
With the ignition OFF, inspect the SDM mounting area, including the carpet. If any significant soaking or evidence of significant soaking is detected, you must perform the following tasks:
- Remove all water.
- Repair the water damage.
- Replace the SDM harness connector.
- Replace the SDM.
Failure to follow these tasks could result in possible air bag deployment, personal injury, or otherwise unneeded SIR system repairs.
- If the floor carpet is wet refer to Floor Carpet Drying.
- Remove the trim moldings or the headliner in order to repair the leak, if needed.
- Determine the source of water entry.
- If water is leaking at the edge of the windshield, reseal the windshield using Urethane Adhesive Caulking Kit GM?€‰P/N?€‰12346392 or the equivalent.
- If water leaks into the vehicle at the sides of the stationary windows, reseal the window using Urethane Adhesive Caulking Kit GM?€‰P/N?€‰12346392 or the equivalent.
Stationary Window Description
Most stationary windows, specifically windshields, are retained to the body with
adhesive which adheres the window to the body, increasing structural integrity.
The reinstallation of the windows w ...
Sunroof Window Height and Opening Fit Adjustment
Note: Correct adjustment cannot be achieved if the sunroof window
is closed from vent position.
Cycle the sunroof window from full open to closed position.
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Note: Do Not re ...
Other materials:
Power Steering Control Module Programming and Setup
The following service procedures require either a programming or a setup event
performed for a complete repair.
Power Steering Control Module Replacement
If the steering column power steering control module needs to be is replaced,
the power steering control module needs to be progra ...
Crankshaft Balancer Installation
Special Tools
EN-470–B Angular Torque Wrench
EN-956?E Extension
EN-49979 Crankshaft Shock Mount Retainer
For equivalent regional tools, refer to Special Tools.
Note: The crankshaft balancer flange must fit to the hexagon of
the oil pump rotor (2) and to the two ...
Engine Oil Cooler Housing Removal
Remove the 2 engine oil cooler pipe bolts (1).
Remove the oil cooler pipe (2).
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Remove the 5 engine oil cooler housing bolts (2).
Remove the engine oil cooler housing (1).
Remove the engine oil cooler inlet pi ...
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