Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.


  3. Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).

  4. Remove the water inlet pipe mounting fasteners (1).
  5. Remove the water inlet seal (3) and discard.
  6. Remove the thermostat (4).
Installation Procedure
  1. Clean the sealing surface.

  2. Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
  3. Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)

    .



  4. Install the radiator outlet hose (2) to the water inlet pipe.
  5. Connect the engine coolant temperature sensor connector (1).
  6. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
  7. Fill the cooling system. Refer to Cooling System Draining and Filling.
  8. After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Water Inlet Replacement (LUW)
Removal Procedure Drain the engine coolant system. Refer to Cooling System Draining and Filling. Disconnect the engine coolant temperature sensor connector (1). ...

Other materials:

Remote Keyless Entry (RKE) System Operation
The RKE transmitter may work up to 60?€‰m (195?€‰ft) away from the vehicle. Other conditions can affect the performance of the transmitter. See Remote Keyless Entry (RKE) System. RKE without Remote Start Shown The following buttons are on the transmitter: Q ...

Throttle Body Assembly Replacement
Removal Procedure Disconnect the throttle body wiring harness connector. Remove the charge air cooler outlet air hose from the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement. Remove the 4 throttle body fasteners (3). Remo ...

Neutral - Engine Running (Gen 2)
When the gear selector is moved to the Neutral (N) position, the hydraulic and electrical system operation is identical to Park (P) range. However, if Neutral is selected after the vehicle was operating in Reverse (R), the normally-low 35R pressure control solenoid is commanded OFF and the fol ...

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