Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.


  3. Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).

  4. Remove the water inlet pipe mounting fasteners (1).
  5. Remove the water inlet seal (3) and discard.
  6. Remove the thermostat (4).
Installation Procedure
  1. Clean the sealing surface.

  2. Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
  3. Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)

    .



  4. Install the radiator outlet hose (2) to the water inlet pipe.
  5. Connect the engine coolant temperature sensor connector (1).
  6. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
  7. Fill the cooling system. Refer to Cooling System Draining and Filling.
  8. After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Water Inlet Replacement (LUW)
Removal Procedure Drain the engine coolant system. Refer to Cooling System Draining and Filling. Disconnect the engine coolant temperature sensor connector (1). ...

Other materials:

P-Metric Sized Tires Description
245/50r16953typeloadindep-passengerttemporarylt-lighttruckspeedsymbolsectionwidth(millimeters)235245275construction(sectionwidth)ddagonal(bas)40sectionwidthsectionheight Replacement tires should be of the same tire performance criteria (TPC) specification number. This will ensure the same size, ...

Tread Wear Indicators Description
The original equipment tires have tread wear indicators that show when you should replace the tires. The location of these indicators are at 60 degree intervals around the outer diameter of the tire. The indicators appear as a 6 mm (0.25 in) wide band when the tire trea ...

Cylinder Head Disassemble
Special Tools EN-840 Pliers/Remover EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tools. Install the EN-50717?E assembly (1) to the EN-8062 compressor (4). Install the E ...

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