Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).
- Remove the water inlet pipe mounting fasteners (1).
- Remove the water inlet seal (3) and discard.
- Remove the thermostat (4).
- Installation Procedure
-
- Clean the sealing surface.
- Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
- Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)
.
- Install the radiator outlet hose (2) to the water inlet pipe.
- Connect the engine coolant temperature sensor connector (1).
- Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Tur ...
Water Inlet Replacement (LUW)
Removal Procedure
Drain the engine coolant system. Refer to Cooling System Draining and
Filling.
Disconnect the engine coolant temperature sensor connector (1). ...
Other materials:
Intake Air Pressure and Temperature Sensor Replacement
Intake Air Pressure and Temperature Sensor Replacement
Callout
Component Name
Preliminary Procedure
Remove the left front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
1
Intake ...
Clutch Master Cylinder Reservoir Hose Replacement
Removal Procedure
Note: Before disconnecting the reservoir tank hose, remove
the clutch/brake fluid from the reservoir tank.
Remove the clutch master cylinder reservoir hose (1)
from the reservoir tank.
Remove the clutch master cylinder reservoir ...
Shift Fork Cleaning and Inspection (Gen 1)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Clean the following components with a suitable solvent.
Air dry all the parts.
3rd and ...
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