Chevrolet Sonic Repair Manual: Brake System External Leak Inspection

Chevrolet Sonic Repair Manual / Chassis / Brakes / General / Brake System External Leak Inspection

Warning:

Refer to Brake Fluid Irritant Warning.

Caution:

Refer to Brake Fluid Effects on Paint and Electrical Components Caution.

In order to inspect for external brake fluid leaks, first inspect the fluid level in the master cylinder.
While a slight brake fluid level drop can be considered a normal condition due to brake lining wear, a very low level may indicate a brake fluid leak in the hydraulic system.
If the fluid level is abnormally low, adjust the brake fluid level. Refer to Master Cylinder Reservoir Filling.
Start the engine and allow it to idle.
Apply constant, moderate foot pressure to the brake pedal.
If the brake pedal gradually falls away while under foot pressure, there may be a brake fluid leak.
Turn the ignition OFF.
Visually inspect the following brake system components for brake fluid leaks, excessive corrosion, and damage. Give particular attention to all brake pipe and flexible hose connections to ensure that there are not any slight brake fluid leaks – even though the brake pedal may feel firm and hold steady:

Master cylinder brake pipe fittings
All brake pipe connections
Brake pipes
Brake hoses and connections
Brake calipers and/or wheel cylinders

While slight dampness around the master cylinder reservoir can be considered acceptable, brake fluid leaking from any of the brake system components requires immediate attention. If any of these components exhibit signs of brake fluid leakage, repair or replace those components. After the repair or replacement, reinspect the hydraulic brake system to assure proper function.

Brake Pressure Modulator Valve Replacement

Removal Procedure Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Caution: Always ...

Brake System Warning Light

The vehicle brake system consists of two hydraulic circuits. If one circuit is not working, the remaining circuit can still work to stop the vehicle. For normal braking performance, both circuits ...

Other materials:

Dimensions - Body (4NB)
Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with tram bar pointers set at equal lengths. All die marks, holes, slots, and fasteners are measured t ...

Aluminum Wheel Refinishing
Finish Damage Evaluation Procedure Note: If the wheels are chrome-plated, do not re-plate or refinish the wheels. If the wheels are polished aluminum, do not refinish the wheels in the dealer environment. Utilize a refinisher that meets manufacturer ...

Secondary Air Injection Pump Removal
Disconnect the secondary air injection pump pipe (3). Refer to Plastic Collar Quick Connect Fitting Service. Remove the secondary air injection pump nut (2) and the 2 secondary air injection pump bolts (4). Remove the secondary air injection pump (1 ...

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